Back to Black

In this episode of Steel Town, host Kelly Fedor speaks with Theuns Victor, GFG Alliance’s senior operational expert, about the ambitious Back to Black initiative aimed at turning the Whyalla Steelworks from a loss-making business into a profitable operation. Join us as we dive into the critical phases of the plan, from restarting the blast furnace to ramping up production and stabilising the plant’s operations. Along the way, we hear from key workers in the steelmaking process who share their passion and dedication to making Whyalla’s steel products some of the best in the world. Plus, learn about exciting innovations as GFG moves into the solar sector and hear from community leaders on the importance of collaboration and giving back.

Episode Highlights:

• Theuns Victor on the Back to Black Initiative :
  Theuns discusses the strategic roadmap to transform the Whyalla Steelworks, emphasizing the three key phases: restarting the blast furnace, ramping up production, and stabilizing operations.
  Key milestones and timelines for each phase are highlighted, with a focus on turning financial losses into profits.
• Steelmaking 101 with Nick :
  A deep dive into the steelmaking process, including how molten iron becomes steel and the critical role of precision and safety in the process.
  Nick Laube explains the flow of materials from the blast furnace to the rolling mill, touching on billets, blooms, and the different grades of steel produced.
• Meet the Workers :
  Steelworkers like Daniel Clapp and Dave Hill share their experiences and pride in their roles at the steelworks. They discuss the hands-on process of refining steel and the sense of accomplishment when their products contribute to iconic infrastructure like Adelaide Oval and Memorial Drive.
• Innovation in Solar :
  Mark Bubicich from business development talks about the exciting move into the solar industry with the production of solar piles and torque tubes.
  GFG’s efforts to meet renewable energy demand and their ambitions to contribute to Australia’s carbon-neutral future are explored.
• Community Spotlight: Tamy Pond :
  Tamy Pond shares her passion for giving back to Whyalla. As president of the Show Society, a volunteer at Plaza Youth Centre, and the deputy mayor of Whyalla, Tamy talks about the importance of community connection and mentorship for the region’s youth.
• Safety in Steel :
  Darren Bergmann, Engineering Superintendent at SIMEC Mining, reinforces the vital role of safety in steelmaking. His message: If you see something unsafe, speak up—it could save a life.