Steel Town

Our mining future

Podcast Title: 
Steel Town 
Episode Title: 
Our Mining Future: From Hematite to Magnetite and Beyond 
Episode Description: 
In today’s episode of Steel Town, host Kelly Fedor dives deep into South Australia’s mining future. We explore the shift from hematite to high-quality magnetite and why South Australia is poised to become the new Pilbara. With insights from Liberty Primary Metals Australia CEO Sandip Biswas and GFG's Gavin Hobart, we examine the ongoing transformation at Whyalla’s steelworks and the role of magnetite in shaping the future of Australian steel. 
We also hear about the pivotal role of local communities and GFG’s commitment to sustainable industry practices. Plus, how the GFG Foundation is fostering young talent to ensure the future of the industry remains strong. 
Episode Notes: 
0:00 - Intro 
Kelly Fedor introduces the episode’s focus: South Australia’s mining future and the transition to high-quality magnetite. 
2:05 - Update from Liberty Primary Metals Australia CEO, Sandip Biswas 
Sandip Biswas shares the progress of steel production after the restart and addresses challenges like the gas supply interruption. He also discusses GFG's recent $150M term sheet and its impact on the company's future. 
8:40 - The Transition from Hematite to Magnetite 
GFG’s Executive General Manager of Mining Growth and Transformation, Gavin Hobart, explains the shift from hematite to magnetite and the importance of this transition for the future of steel production in South Australia. 
17:50 - Magnetite Expansion Program (MAP) 
Gavin Hobart provides an update on the Magnetite Expansion Program (MEP), the scaling of mining operations, and how South Australia’s vast magnetite resources position it as a global leader. 
24:00 - GFG’s Role in Renewables and Solar Farm Collaboration 
Elisa Black reports on GFG’s collaboration with InfraBuild and Array Technologies, showcasing how local steel production supports the renewable energy sector through solar farm projects. 
34:15 - The GFG Foundation’s Work in Local Communities 
Chief Operating Officer Johnny Samengo discusses the GFG Foundation and its efforts to inspire young people in Whyalla to pursue careers in industry through mentoring and hands-on experiences. 
40:00 - Safety Reminder 
A safety message from Jasmine, a safety specialist at Whyalla Steel Works, reinforcing the importance of workplace safety. 
Key Topics Covered: 
The shift from hematite to magnetite in South Australian mining 
The Magnetite Expansion Program (MEP) and its role in South Australia’s future 
GFG’s involvement in the renewable energy sector through solar projects 
The GFG Foundation’s efforts to develop local talent for the steel industry 
Challenges faced in the steel production process and solutions being implemented 
Join us for this insightful episode as we uncover how South Australia is positioning itself as a powerhouse for the future of both steel production and sustainable energy solutions. 
Safety Reminder: 
If you see something unsafe, speak up—it could save a life. 
 

Steelmaking

Podcast Title: 
Steelmaking 
Podcast Description: 
In this special episode of Steel Town, host Kelly Fedor delves into the monumental journey of restoring steelmaking to Whyalla. Join us as we hear from key leaders and frontline workers who played a crucial role in the restart of the Whyalla steelworks. From the first steel pour to the relentless efforts of the workforce, the challenges, triumphs, and teamwork of this journey unfold. Don’t miss the inside story of how the Whyalla steelworks is rebounding from adversity, with the team’s sights set on a sustainable, successful future. 
GFG Alliance Chairman Sanjeev Gupta also speaks at length. From the lessons learned in 2024 to the road ahead for 2025, Sanjeev shares insights into the steel industry’s toughest year and the journey to profitability. He reflects on the perseverance of the Whyalla team and the town’s resilience while discussing the challenges of energy solutions and the transition to green steel.  
Podcast Notes: 
Introduction by Kelly Fedor: Overview of the special episode marking the return of steelmaking to Whyalla.
Jon Ortlieb's Field Report: Visit to Whyalla steelworks during the first steel pour. Interview with blast furnace manager William Cunningham, describing the process and challenges involved in casting hot metal.
Theuns Victor, Global Chief Manufacturing Officer at GFG: Outlines the progress made under the "Back to Black" initiative, from restarting the blast furnace to ramping up production. Victor discusses the team’s resilience, challenges ahead, and the next steps in the recovery journey.
Mayor Phil Stone's Perspective: Offers a local viewpoint on the significance of the steelworks' revival for the community, highlighting the optimism for the future despite the challenges faced.
Sanjeev Gupta Reflects on 2024: He looks back on a tumultuous year for the steel industry, calling 2024 one of the most difficult, with global challenges, excess supply, and production setbacks.
Lessons from Adversity: Sanjeev discusses how the crisis led to cost-cutting, efficiency improvements, and a strengthened resolve to overcome challenges. He praises the team’s resilience, particularly at the Whyalla steelworks.
Outlook for 2025: Sanjeev shares his optimism for 2025, citing improved interest rates, the potential for increased housing demand, and a more stable geopolitical environment. However, he emphasizes that it won’t be an easy year, especially in the first half.
The Future of Whyalla: Sanjeev confirms that Whyalla has overcome the most difficult phase, with plans in place to ramp up production after the epic shutdown. The focus shifts to achieving the "Back to Black" initiative, halting losses, and securing long-term sustainability.
Energy Challenges for Green Steel: A key part of the transition to green steel involves securing energy solutions, especially hydrogen and natural gas. Sanjeev outlines the importance of infrastructure to make green steel a reality at Whyalla.
Commitment to Green Steel: Sanjeev remains steadfast in his vision for a green steel plant in Whyalla but acknowledges the time and investment required for the transition. He reflects on the need to balance immediate financial stability (Back to Black) with long-term sustainability goals.
The Importance of Mental Health and Safety: The episode concludes with a safety message from Michael, an electrical coordinator at Liberty Steel, highlighting the importance of mental health and support for teammates in high-stress environments.
Stay tuned for future episodes as we continue to explore the ongoing journey of Whyalla steelworks and the future of steelmaking in Wales. 
Key Takeaways: 
The return of steelmaking at Whyalla is a monumental achievement, driven by teamwork and perseverance.
The "Back to Black" initiative marks a critical phase in the plant’s recovery, with ongoing challenges ahead.
Local and global teams are united in their efforts to restore the steelworks to full capacity, with strong support from stakeholders.
The community and industry are watching closely as the steelworks ramps up production for a sustainable future.
2024 was a challenging year for the global steel industry, but lessons learned and improvements made will benefit the future.
The "Back to Black" initiative aims to return the Whyalla steelworks to profitability by halting financial losses.
The transition to green steel at Whyalla requires a strategic focus on energy solutions, including hydrogen and natural gas, to meet long-term sustainability goals.
Sanjeev reaffirms his commitment to Whyalla, green steel, and the future of the Australian steel industry, despite the many challenges ahead.
Mental health and safety in the workplace are crucial, and a focus on well-being is part of the ongoing recovery efforts.
Keywords: Steelmaking, GFG Alliance, Whyalla steelworks, steel production, Back to Black initiative, blast furnace, teamwork, resilience, manufacturing recovery, steel industry in Whyalla, green steel, hydrogen, energy solutions, steel industry recovery, sustainability, mental health, steel production, Australian manufacturing, GFG commitment, green transition, Sanjeev Gupta. 
 

The dedicated

Podcast Title:
Steel Town Episode 004: Resilience in Tough Times – Steelmaking, Community, and the Future of Whyalla
Podcast Description:
In this episode of Steel Town, host Kelly Fedor sits down with key figures at Liberty Primary Metals Australia, reflecting on the challenges faced by the steelworks, the dedication of its employees, and the role of community support in shaping the future of Whyalla. Chairman Sanjeev Gupta discusses the company's recovery efforts, including the blast furnace and supplier relationships, while offering his perspective on navigating the cyclical steel market. Long-serving employee Noel Goldsworthy shares his journey with the steelworks and his commitment to the community, followed by insights from mental health advocate and Deputy Mayor Peter Border on the importance of collaboration. Finally, safety expert Cassie Priestly offers a timely reminder as summer approaches. Tune in for an inspiring conversation about perseverance and progress in challenging times.
Show Notes:
Introduction
Host Kelly Fedor introduces the episode, focusing on the theme of resilience during challenging times.
Sanjeev Gupta: Chairman's Update
The current state of Liberty Primary Steel, overcoming challenges in steelmaking.
Focus on the recovery of the blast furnace and the ongoing work to bring it to full production.
Sanjeev shares his commitment to the future of Whyalla, the importance of green steel, and the company’s efforts to support its suppliers and workforce.
Noel Goldsworthy’s 56+ Years at Liberty Primary Steel
A deep dive into Noel’s extensive career, his dedication to the company, and reflections on the steel industry’s evolution.
The importance of community, safety, and collaboration within the workplace and the town of Whyalla.
Peter Borda: Deputy Mayor and Mental Health Advocate
Insights into the work being done to support the local community, including mental health initiatives.
Peter discusses the benefits of community collaboration and how local businesses like GFG can inspire others to get involved.
Safety Tip from Cassie Priestley
Cassie reminds listeners to stay hydrated as summer approaches and the heat intensifies, providing an important safety takeaway for all workers.
Closing Remarks
Kelly Fedor wraps up the episode, emphasising the resilience of the people of Whyalla and the promise of a bright future for Liberty Primary Steel.
Next Episode Teaser
Stay tuned for more updates and discussions on the future of the steel industry and its role in the local community.
 
Join us next time for more insights from Steel Town!

The push

Steel Town: The Push
Podcast Description:
In this episode of Steel Town, host Kelly Fedor speaks with Liberty Primary Metals Australia (LPMA) CEO Sandip Biswas about the current state of play in Whyalla including a new term sheet for operations and the significant changes shaping the future of the steelworks in Whyalla. Also, hear from the team behind the scenes at the rolling mill and learn about the collaborative spirit driving both the local workforce and the future of green steel production. Plus, we discuss the impact of GFG’s sponsorship of the Shooting Stars program, supporting Indigenous women and girls to reach their full potential.
Podcast Notes:
0:00 - Introduction
Host Kelly Fedor introduces the episode and its focus on the blast furnace recovery and recent developments at Liberty Primary Metals Australia (LPMA).
2:05 - CEO Sandip Biswas on recent developments
LPMA negotiates a $150 million AUD term sheet with a global credit fund.
The funding will support blast furnace maintenance, operations, and suppliers.
A recap of the $400 million support already provided by GFG over the past two years.
6:20 - Supplier and steelworks Updates
Daily, collaborative talks between LPMA and its suppliers.
Ongoing efforts to ensure the success of the steelworks and the ramp-up of production.
10:35 - The current state of the steel market
Sandip Biswas discusses the global challenges in the steel industry, citing it as one of the toughest periods in recent history.
LPMA’s proactive approach and efforts to manage the downturn.
13:50 - Transition to magnetite mining
LPMA’s shift from hematite to magnetite mining, an essential part of its green iron and steel strategy.
The importance of this transition for sustainable production in the future.
17:10 - The Rolling Mill and green steel strategy
The crucial role of the rolling mill in LPMA's future vision for greener steel production.
Updates on new initiatives to produce more sustainable, low-carbon footprint steel.
22:05 - The final step in steelmaking: The Rolling Mill team
Interviews with Thomas Carpenter and Jack Haines, who share insights into the final steps of steelmaking at the rolling mill.
26:00 - LPMA’s contributions to nation building
Amrit Mangat discusses LPMA’s diverse product range, including universal beams, rails, and solar panel posts.
Highlighting LPMA’s commitment to delivering value-added products to customers.
30:00 - Celebrating LPMAs role in nation building
Reflections from Thomas and Jack on their pride in producing steel for iconic Australian projects.
32:15 - Supporting the community: The Shooting Stars Program
Stacey Gray of the Shooting Stars program discusses its impact on Aboriginal and Torres Strait Islander girls, empowering them with career opportunities and personal growth.
How GFG’s sponsorship is enabling additional resources for the program.
36:10 - Success Stories from the Shooting Stars program
Real-life examples of girls who have benefited from the program, including employment with GFG and career placements in education.
40:05 - Safety takeaway: Protecting your hands
Safety Specialist Nikki Carn offers advice on the importance of hand protection in the workplace.
42:00 - Conclusion
Kelly Fedor wraps up the episode and invites listeners to join the next edition of Steel Town.
This episode provides a comprehensive look into the efforts behind the scenes at Liberty Primary Metals and their vision for the future of steelmaking in Australia, while also highlighting the community-driven initiatives that are shaping the workforce of tomorrow.

Back to Black

In this episode of Steel Town, host Kelly Fedor speaks with Theuns Victor, GFG Alliance’s senior operational expert, about the ambitious Back to Black initiative aimed at turning the Whyalla Steelworks from a loss-making business into a profitable operation. Join us as we dive into the critical phases of the plan, from restarting the blast furnace to ramping up production and stabilising the plant’s operations. Along the way, we hear from key workers in the steelmaking process who share their passion and dedication to making Whyalla’s steel products some of the best in the world. Plus, learn about exciting innovations as GFG moves into the solar sector and hear from community leaders on the importance of collaboration and giving back.
Episode Highlights:
Theuns Victor on the Back to Black Initiative :Theuns discusses the strategic roadmap to transform the Whyalla Steelworks, emphasizing the three key phases: restarting the blast furnace, ramping up production, and stabilizing operations.Key milestones and timelines for each phase are highlighted, with a focus on turning financial losses into profits.
Steelmaking 101 with Nick :A deep dive into the steelmaking process, including how molten iron becomes steel and the critical role of precision and safety in the process.Nick Laube explains the flow of materials from the blast furnace to the rolling mill, touching on billets, blooms, and the different grades of steel produced.
Meet the Workers :Steelworkers like Daniel Clapp and Dave Hill share their experiences and pride in their roles at the steelworks. They discuss the hands-on process of refining steel and the sense of accomplishment when their products contribute to iconic infrastructure like Adelaide Oval and Memorial Drive.
Innovation in Solar :Mark Bubicich from business development talks about the exciting move into the solar industry with the production of solar piles and torque tubes.GFG’s efforts to meet renewable energy demand and their ambitions to contribute to Australia’s carbon-neutral future are explored.
Community Spotlight: Tamy Pond :Tamy Pond shares her passion for giving back to Whyalla. As president of the Show Society, a volunteer at Plaza Youth Centre, and the deputy mayor of Whyalla, Tamy talks about the importance of community connection and mentorship for the region’s youth.
Safety in Steel :Darren Bergmann, Engineering Superintendent at SIMEC Mining, reinforces the vital role of safety in steelmaking. His message: If you see something unsafe, speak up—it could save a life.

From a tuyere to a taphole

How does a blast furnace work, what is a tuyere and what motivates its talented team? We answer all those questions and speak to GFG’s Chairman in episode one of Steel Town.